by Col (Shizzling) » 17 Dec 2012, 23:01
I did the smoking from 3pm Sat onwards.
Pork in at 3pm, out at 4am.
Brisket in at 6pm, out at 5am.
I have a self built breeze block smoker, modelled after the brick smokers they have in Texas. I *think* it gives a better taste than bullet style smokers, but I'm possibly deluding myself to justify the outlay and eyesore of building a bunker in the back garden. Anyway, when the smoker warms up it really holds heat, so you need a smaller fire to prevent the temps from running away. You also need to run at 280f and above - anything lower and the fire is probably failing. I have no problem with this higher temp range - meat cooks quicker and still has the right texture, moisture and taste, and all the pit men using brick pits in Texas told me they run at around 300.
On previous runs this year I was using garage bought charcoal but I found that controlling the fire was a nightmare. I bought a load of Big K lump and briquettes last month, both restaurant grade, and it has made temperature control and fire stability much better. I'm also burning massive chunks of oak - up to 3kg each - rather than chips or small chunks. At some point, if I can secure a dependable and economical supply, I might move to wood only smoking, like they do in Texas.
I might get my firebox modified soon - it's basically a hearth with vents through to the smoking chamber and a couple of tin trays across the front that I wiggle and jiggle to adjust air intake. I'd prefer something more sturdy - plate steel, with slid able vents - as ai think this will also make the fire more stable.
The pitch was a 3m square. Used a home gazebo, a 2m by 75cm table to hold 2 chafers, a slow cooker and slaws. A second table faced the customers and had menus, pics of the food, and various pickles and sauces. At the back I had a camping cupboard that held paper plates and bowls, with a bread board on top to slice the buns. Off to one side was my hand wash stand. A friend of mine took the cash so that I didn't have to wash my hands after every order. Once we got a rhythm going it was great.
I transported the meats on-site in HACCP approved hot boxes. Links and brisket went in chafers and I pulled the pork shoulders, putting the meat into the slow cooker and mixing in some Carolina red sauce.
I carved the brisket To order, still in the chafer, as I didn't want to preslice and have it dry out. This worked well.
I made 2 slaws - Memphis slaw and Carolina slaw - the majority of people opted for the Memphis, so I may only do that one next time. I'd like to try selling BBQ beans, potato salad and collard greens but I thnk that may be more suitable for event catering than the 'meal in a bun' concept I have for the market.
2 interesting/unexpected things.
1. Somebody preordered a 2kg smoked pork joint, for reheating and pulling at home, via my Facebook page.
2. Someone else enjoyed his brisket sandwich so much that he has ordered a whole smoked brisket to be delivered 23rd December.
Both of these make me think that the markets will be a good doorway into catering for events, functions, and private sales.
Apologies for the overly long post - wanted to cover the bases properly.